(10)
DE 10 2007 030 285 A1 02/07/2008
(19) Federal Republic of Germany
[emblem]
German Patent and Trademark
Office
(12) Offenlegungsschrift
[= Published Patent Application]
(21) Application
number: 10 2007 030 285.3 (51)
Int. Cl.8: C08G 77/00 (01/2006)
(22) Filing
date: June 29, 2007 C09C 3/12 (01/2006)
(43) Disclosure
date: February 7, 2008 C09D
7/12 (01/2006)
C08K
9/06 (01/2006)
C09J
11/00 (01/2006)
A61K
8/89 (01/2006)
A61Q
3/02 (01/2006)
|
(66) Internal
Priority: 10 2006 036 950.5
August 6, 2006 10 2006 037 106.2
August 7, 2006 10 2006 037 596.3
August 10, 2006 (71) Applicant: BYK-Chemie GmbH,
46483 Wesel, DE |
(74)
Representative: Patent Attorneys
Gesthuysen, von Rohr & Eggert, 45128 Essen (72) Inventors: Nolte, Ulrich,
Dr., 47533 Kleve, DE; Bubat, Alfred,
46487 Wesel, DE; Haubennestel,
Karlheinz, 46487 Wesel, DE; Sawitowski,
Thomas, Dr., 45133 Essen, DE |
Request for an
examination was filed in accordance with § 44 of the Patent Act.
The following data
were derived from the documents, submitted by the applicant.
(54) Title: Surface
Modified Particles and Production Method
(54) Abstract: The
invention relates to surface modified particles, in particular inorganic based
particles having reactive surfaces, in particular surfaces containing silane
reactive and/or siloxane reactive groups, preferably hydroxyl groups, and/or
particles comprising or consisting of metal and/or semimetal oxides and/or
hydroxides, preferably nanoparticles, which on their surface have a
polysiloxane based modifier, in particular having been reacted on their surface
with a polysiloxane based modifier, preferably with the formation of chemical
bonds, in particular covalent bonds, and also to a method for producing said
surface modified particles. The particles, which have been surface modified in
this way, are especially suitable for use as fillers and/or for use in a very
wide variety of systems, in particular in dispersion systems, such as coating
materials, like paints, inks and the like, and in dispersions of all kinds, in
plastics, in foams, in cosmetics, such as in nail varnishes, in adhesives, in
sealants, etc.
Specification
[0001] The present invention relates to surface modified
particles, in particular inorganic based particles having reactive and/or
reactable surfaces, in particular silane reactive and/or siloxane reactive
surfaces, in particular surfaces containing hydroxyl groups, and/or particles
comprising or consisting of metal or semimetal oxides and/or hydroxides,
preferably nanoparticles, which on their surface have a polysiloxane based
modifier, in particular having been reacted on their surface with a
polysiloxane based modifier, preferably with the formation of chemical bonds,
in particular covalent bonds, and also to a suitable method for producing said
surface modified particles.
[0002] Furthermore, the present invention relates to the
use of these surface modified particles, especially in coating materials and
coating systems, in particular paints, inks and the like, in dispersions of all
kinds, in plastics, in foams, in cosmetics, in particular nail varnishes, in
adhesives, in sealants, etc. Furthermore, the present invention relates to the
use of these surface modified particles as fillers, in particular in the aforementioned
systems.
[0003] In addition, the present invention also relates to
systems, in particular coating materials and coating systems, in particular
paints, inks and the like, plastics, foams and cosmetics, in particular nail
varnishes, which contain these surface modified particles. Finally, the subject
matter of the invention also consists of novel dispersions, which contain these
surface modified particles in a carrier or dispersion medium.
[0004] In principle, the person skilled in this art knows
about the use of particles, in particular nanoparticles, in coating systems and
dispersion systems from the state of the art. Thus, the use of nanoparticles as
fillers for coating systems offers the advantage of imparting to a coating
material the desired properties (such as enhanced scratch resistance) without
having to accept simultaneously negative side effects (such as poor
transparency).
[0005] It is known that the incorporation of
nanoparticles in coating materials leads, for example, to an improvement in the
mechanical properties of the coating systems, for example, coating systems that
can be cured by means of ultraviolet light.
[0006] Therefore, the EP 1 236 765 A1 discloses, for
example, a method for modifying nanoscaled silica particles with alkoxysilanes.
Once these particles have been incorporated into a suitable coating system,
which can be cured with ultraviolet light, they affect an improvement in the
mechanical properties. Positive effects are also found in other high quality
cross-linked systems, such as epoxide resins. The improvement of the mechanical
properties is explained in essence by the bonding of the nanoparticles to the
surrounding matrix by way of chemical bonds. Owing to the chemical bonding of
the particles to the organic matrix an increasing embrittleness is observed -
as a function of the degree to which the coating materials are filled with this
type of nanoparticle. Depending on the area of applicant, this feature is
disadvantageous for the coating. To the extent that the prior art nanoscaled
silica-based fillers are not bonded to the organic matrix, the desired effect
of improving the mechanical properties in UV curing and/or epoxide based
coating systems is not anywhere near as pronounced.
[0007] Besides the silica nanoparticles, other types of
nanoparticles can also be incorporated into the coating materials in order to
optimize their mechanical properties. By adding, for example, nanoscaled
aluminum oxide (for example, the commercial products NANOBYK 3600 and/or NANOBYK
3601 of BYK-Chemie GmbH, Wesel, Germany) to coating systems, which can be cured
with ultraviolet light, the abrasion resistance can be significantly improved
without influencing the flexibility of the system. In this case the aluminum
oxide is not bonded to the organic matrix of the coating system. The
nanoparticles in the coating matrix are stabilized with commercially available
wetting and dispersion additives.
[0008] Similarly the coating systems, which cannot be
cured with ultraviolet light or are not based on epoxide systems, can be
optimized in terms of their scratch resistance with the addition of
nanoparticles.
[0009] Therefore, the US 6 593 417 A describes a method,
in which silica particles in combination with a polysiloxane are used in a two
component polyurethane coating. The polysiloxane has reactive groups, which can
bond with the coating matrix by means of covalent groups. The polysiloxane
bonds to the nanoparticles only by means of coordinative interactions. The
special combination consisting of nanoparticles and polysiloxane results in the
nanoparticles orienting themselves in relation to the interface of coating and
air, as a result of which this interface is mechanically strengthened. This
mechanical strengthening is manifested in turn in an enhanced scratch
resistance. The drawback is the orientation of the nanoparticles in relation to
the interface of coating and air, since the stress, to which the coating is
exposed owing to the influence of weather and use, abrades, first of all, the
uppermost layer. Hence, the effectiveness of the uppermost layer decreases over
time.
[0010] The US 5 853 809 A teaches that the scratch
resistance of the coating systems, as used, for example, in the topcoat of
automobiles, can be improved by incorporating modified nanoparticles. The
modification of the nanoparticles is carried out by means of a functional
polyurethane in such a manner that the polymer enters into a covalent bond with
the nanoparticle surface. Furthermore, the polymer sheath of the nanoparticles
that are modified in this way is in a position to enter into covalent bonds
with the binder system of the coating material. However, this document does not
address the embrittlement of the coating system, especially in the case of high
nanoparticle contents.
[0011] The modified nanoparticles, which are known from
the state of the art, do improve the scratch resistance of coatings, in which
they are incorporated, but in systems, which do not cure with radiation, in
particular UV curing systems, the bonding of the nanoparticles to the coating
matrix via modification must be evaluated as extremely dubious. Bonding the
nanoparticles to the coating matrix increases the network density of the cured
coating film, a state that results in higher embrittlement of the coating film.
[0012] The DE 195 40 623 A1 discloses nanoscaled filler
particles, which are dispersed in a polymer matrix. Silanes, in particular
organoalkoxysilanes, are described, inter alia, as the surface modifiers. The
surface modifiers are low molecular compounds having a molecular weight, which
is no higher than 500 Dalton. The functional groups, which must carry this type
of compound, conform with the surface groups of the nanoscaled particles and
with the desired interaction with the matrix. Thus, the modified particles
exhibit an affinity for the matrix.
[0013] Therefore, the object of the present invention is
to provide surface modified particles, in particular nanoscaled surface
modified particles, which are especially suitable for use in the aforementioned
systems and which at least largely avoid or at least minimize the drawbacks
associated with the conventional particles, as well as to provide a suitable
method for producing such particles.
[0014] Another object of the present invention is to
provide a new, efficient surface modification of particles of the
aforementioned genre, in particular nanoparticles.
[0015] Furthermore, the object of the present invention
is to provide the particles, in particular nanoparticles, as a stable dispersion
in suitable dispersion and/or carrier mediums (for example, solvents, water,
etc.), as used, for example, in the coating industry. These new dispersions are
to exhibit a high storage stability even in the case of a high particle
content. The tendency of these particle dispersions, in particular the
nanoparticle dispersions, to form sedimentation and/or a gel should be ruled
out in an advantageous manner. Furthermore, the dispersions, in particular if
they are used for producing coating materials, should affect advantageously,
inter alia, an increase in the scratch resistance of cured coatings. Any
reactivity of the new surface modified particles, in particular the
nanoparticles, to the systems, in which they are incorporated, in particular to
the binder components of the coating system that is used, should be minimized
as much as possible, preferably in order to avoid the tendency towards
embrittlement of the cured coating film. In particular the surface modification
should be as inert as possible and/or as little reactive as possible to the
systems, in which the surface modified particles are used, for example, with
respect to a coating matrix.
[0016] Finally another object of the present invention is
to provide a method for producing the new surface modified particles, in
particular nanoparticles. In this case the method can be carried out easily and
can be widely varied, in particular in order to tailor in this way the new
surface modified particles, in particular nanoparticles, and their dispersions
to a variety of application purposes.
[0017] At this point the applicant has found surprisingly
that the above described problem can be solved in an efficient way if the
particles, in particular the inorganic based particles having reactive and/or
reactable, preferably silane reactive and/or siloxane reactive groups, in
particular hydroxyl groups, on their surface, and/or particles comprising or
consisting of metal and/or semimetal oxides, hydroxides and/or oxide
hydroxides, preferably nanoparticles, are reacted with a polysiloxane based
modifier, preferably with the formation of chemical bonds, in particular
covalent bonds, said modifier exhibiting a higher molecular weight, being
preferably linearly constructed, being inert with respect to the surrounding
matrix and being provided with modifying groups, in particular polaric groups.
In this way the dispersing property of the particles can be surprisingly
improved; the surface modification with respect to the known systems can be
improved; and the polarities can be controlled in an improved way.
[0018] In order to solve the problem described above, the
present invention proposes the surface modified particles as claimed in claim
1. Other advantageous properties are the subject matter of the respective
dependent claims 2 to 11.
[0019] An additional subject matter of the present
invention is a method for producing the inventive surface modified particles as
claimed in claim 13. Other advantageous properties are the subject matter of
the method-related dependent claims.
[0020] In turn an additional subject matter of the
present invention is the use of the inventive surface modified particles as
fillers, as claimed in claim 18.
[0021] An additional subject matter of the present
invention is the use of the inventive surface modified particles in coating
materials and coating systems, in particular paints, inks and the like, in
dispersions of all kinds, in plastics, in foams, in cosmetics, in particular
nail varnishes, in adhesives and in sealants, as claimed in claim 19.
[0022] Furthermore, the subject matter of the present
invention also consists of dispersions, which contain the inventive surface
modified particles in a carrier or dispersion medium, as claimed in claim 20.
[0023] Finally an additional subject matter of the
present invention consists of coating materials and coating systems, in
particular paints, inks and the like, plastics, foams, cosmetics, in particular
nail varnishes, adhesives and sealants, which the inventive surface modified
particles contain, as claimed in claim 21.
[0024] The present invention is explained in detail below
by means of the inventive surface modified particles, in particular
nanoparticles. The respective data apply correspondingly to the other aspects
and/or subject matters of the present invention - the inventive production
method, the inventive use, the inventive dispersions, etc., so that in order to
avoid unnecessary repetition even for the other aspects and/or subject matters
of the present invention reference can be made thereto.
[0025[ Therefore, the subject matter of the present
invention, according to a first aspect of the present invention, consists of
surface modified particles, in particular inorganic based particles having
reactive and/or reactable, preferably silane reactive and/or siloxane reactive
groups, in particular having hydroxyl groups, on their surface, and/or
particles comprising or consisting of metal and/or semimetal oxides, hydroxides
and/or oxide hydroxides, preferably nanoparticles. In this case the particles
exhibit on their surface a polysiloxane based modifier, in particular have been
reacted on their surface with a polysiloxane based modifier, preferably with
the formation of chemical bonds, in particular covalent bonds. Therefore, the
surface modified particles are characterized in that the modifier is a
polysiloxane of the following general empirical formula (R1x
R23-x SiR3)yR4, where in
the empirical formula
• x = 0 to 2 including the limits, in particular x = 0;
• y = 1 to 10 including the limits, in particular y = 2
to 5;
• R1 = monovalent organic group, preferably
having 1 to 18 carbon atoms, in particular 1 to 10 carbon atoms, preferably 1
to 3 carbon atoms;
• R2 = OH group or hydrolyzable group
containing or consisting of:
- a linear or branched or cyclic alkoxy group having 1 to
6 carbon atoms, in particular 1 to 2 carbon atoms,
- a halogen atom, in particular chlorine atom or
- a carboxylic acid group having 1 to 4 carbon atoms, in
particular 2 carbon atoms;
• R3 = oxygen or at least bivalent organic
group, containing or consisting of:
- a linear or branched, preferably linear alkylene group,
in particular having 1 to 8 carbon atoms,
- an alkylene ether,
- an alkylene thio ether,
- an alkylene polyether, preferably on the basis of
ethylene oxide, propylene oxide, butylene oxide or styrene oxide or mixtures of
oxides or on the basis of a static or block polyether,
- an arylene polyether,
- an alkylene polyester or
- an organic aliphatic or aromatic or arylaliphatic
group, in particular where the group contains not only ester and/or ether
groups, but also urethane and/or urea groups;
• R4 = monovalent or polyvalent group
containing or consisting of a polydialkyl siloxane having 4 to 200 Si units and
having C1 - C18 alkyl groups at the silicon atoms, where
the C1 - C18 alkyl groups are replaced and/or substituted
to some extent and respectively independently of each other by one or more of
the following modifying groups (G), preferably polaric modifying groups (G),
(that is, in other words are exchanged for this group, in particular by
grafting), selected from the following modifying groups (G1) to (G4), which are
listed under (i) to (iv):
(i) (poly) ether groups-containing group (G1), in
particular on the basis of at least one alkylene oxide,
(ii) polyester groups-containing group (G2),
(iii) arylalkyl groups-containing group (G3).
(iv) perfluorated alkyl groups-containing group (G4).
[0026] Advantageous configurations of the present
invention are disclosed in the dependent claims and secondary claims.
[0027] The preferably polaric modification of the group R4
must be regarded as the decisive feature of the present invention. As described
above, the alkyl groups of the polydialkyl siloxane group (that is, the C1
- C18 alkyl groups at the silicon atoms) are replaced and/or
substituted to some extent and independently of each other by a modifying,
preferably polaric group (G) (for example, by grafting). Surprisingly, on the
one hand, the dispersing property of the inventive particles is improved in
this way. On the other hand, the polarity can be controlled in a targeted way
so that in this way even the application properties can be tailored to the
application. Finally in this way the surface modification is significantly
improved, in particular in terms of the targeted application properties (for
example, scratch resistance of coatings, etc.). The modifying groups (G) for
the group R4 are selected in such a manner that they are
advantageously compatible, inert or at least as little reactive as possible,
with respect to the application systems and/or the application matrix and their
content materials (for example, coating matrix). The preferably polaric
modification groups (G) can be introduced, for example, by grafting into the
group R4 (for example, by means of hydrosilylation and/or addition
reaction or by means of condensation reaction), starting from commercially
available starting products; the person skilled in this art is aware of the
afore-stated, which shall be described below in greater detail.
[0028] Especially preferred embodiments with respect to
the selection of modification groups (G) are the subject matter of claims 2 to
5.
[0029] An especially preferred embodiment of the
inventive surface modified particles is the subject matter of claim 6.
[0030] A special increase in the performance of the
inventive particles can be achieved by an additional surface modification with
silanes, according to the subject matter of claims 11 and/or 12.
[0031] The particle size of the inventive particles, in
particular nanoparticles, lies in a range of 0.1 to 1,000 nm, in particular 0.5
to 500 nm, preferably 1 to 350 nm, furthermore preferably 2 to 200 nm,
particularly preferred below 100 nm, very particularly preferred below 50 nm.
The particle sizes may be determined, according to the invention, by means of
transmission electron microscopy.
[0032] Nanoparticles are defined, according to the
invention, as fine particulate solids having a particle size in the
aforementioned particle size range (that is, in a range of 0.1 to 1,000 nm, in
particular 0.5 to 500 nm, preferably 1 to 350 nm, furthermore preferably 2 to
200 nm, particularly preferred below 100 nm, very particularly preferred below
50 nm). As stated above, the particle sizes may be determined, according to the
present invention, in particular by means of transmission electron microscopy
(TEM). In order to determine the particle size of the inventive particles
and/or nanoparticles, a TEM examination may be conducted. For this purpose the
corresponding nanoparticle dispersions are usually diluted, applied on a carbon
grid (in particular, 600 mesh carbon film), and dried. Then the analysis can be
done, for example, with a LEO 912 transmission electron microscope. The TEM
images are evaluated, for example, digitally with software from the company
analySIS Soft Imaging System GmbH. The particle diameters are generally
calculated for at least 1,000 particles by correlating the measured area of the
particles and/or nanoparticles with a circle having the same area. Then the
average value is formed from the results.
[0033] The claimed particles, in particular
nanoparticles, are generally inorganic particles, on the surfaces of which are
located and/or arranged reactive and/or reactable, preferably silane reactive
and/or siloxane reactive groups, in particular hydroxyl groups, which are
needed for the chemical, preferably covalent bonding of the modifier. That is,
the reactive and/or reactable groups, which are located on the surface of the
particles, which are to be modified, must be capable of reacting with the
modifier. Besides the hydroxyl groups, which are preferred according to the
invention, other silane and/or siloxane reactive groups are also suitable, for
example halogens (such as fluorine or chlorine) or groups, containing halogen
atoms, etc.
[0034] In particular, the particles comprise or contain
at least a metal and/or semimetal oxide, oxide hydroxide and/or hydroxide. Even
mixtures or combinations of different metal and/or semimetal oxides, oxide
hydroxides and/or hydroxides may be used (for example, particles, which
comprise mixed metal and/or semimetal oxides, oxide hydroxides and/or
hydroxides). For example, the oxides, hydroxides and/or oxide hydroxides of
aluminum, silicon, zinc and/or titanium, etc. can be used for producing
modified particles and/or nanoparticles. Furthermore, oxide hydroxides, such as
aluminum oxide hydroxide, can be modified in accordance with the cited method.
Similarly other inorganic materials, in particular inorganic salts, such as
phosphates, sulfates, halogenides, carbonates, etc., are also suitable -
optionally in a mixture the aforementioned metal and/or semimetal oxides, oxide
hydroxides and/or hydroxides. However, metal and/or semimetal oxides, oxide
hydroxides and/or hydroxides of the aforementioned kind are preferred,
according to the invention.
[0035] The production process of the particles, which are
used according to the invention, in particular the oxidic and/or hydroxidic
and/or oxide hydroxidic particles, in particular nanoparticles, can be carried
out by means of a wide variety of methods, such as ion exchange processes,
plasma processes, sol/gel method, precipitation, comminution (for example, by
grinding) or flame hydrolysis etc. It is immaterial, according to the
invention, as to which method is used to produce the oxidic and/or hydroxidic
particles. That is, the surface of any arbitrarily produced particle of the
aforementioned kind can be modified, according to the invention.
[0036] The inventive, novel surface modified particles,
in particular nanoparticles, are also called, according to the present
invention, the inventive particles and/or the inventive nanoparticles. The new
dispersions of the inventive particles and/or nanoparticles are also called,
according to the present invention, the inventive dispersions.
[0037] Being aware of the state of the art, it came as a
total surprise and was unpredictable by the person skilled in the art that the
above described problem, on which the present invention is based, could be
solved by the inventive particles, by the inventive production method, by the
inventive dispersions and the other, above described inventive subject matters.
[0038] The production of the inventive particles and the
inventive dispersions can be carried out in a simple way without the use of
complicated methods or processes.
[0039] The inventive nanoparticles are suitable, for
example, for the production of, for example, thermally curable, radiation
curing or two component coating systems, thermoplastics, foams, etc.
[0040] By making available the inventive dispersions it
is possible to provide an easy to manipulate particle concentrate, in
particular nanoparticle concentrate, which can be easily metered, for example,
into a very wide variety of coating systems, in order to achieve the desired
effect, for example, an improved mechanical stability, such as scratch
resistance.
[0041] Besides the ease with which the inventive
dispersions can be metered, a good stability of the dispersions to settling and
gel formation, in particular even in the case of high solid contents, could
also be found.
[0042] The inventive particles, in particular
nanoparticles, are covered advantageously with modifying groups in such a
manner that any still existing, functional reactive groups on the particle
surface are shielded to such an extent that a reaction of these groups with
other functional groups no longer takes place for steric reasons.
[0043] The surface of the inventive particles, in particular
nanoparticles, is covered with at least one type of modifying group. The
structure of the modifying groups is shown below. The modifying group is bonded
chemically, preferably covalently to the particle surface. The modifying group
exhibits a variety of different structural elements, which can build with the
particle surface at least a chemical bond, in particular a covalent bond.
Furthermore, the modifying group consists of a spacing member, which cannot
undergo a reaction with the particle surface and is largely inert to the matrix
(for example, other coating constituents, plastic constituents, etc.). The
spacing member of the modifying group may be formed, for example, by a polymer,
having, for example, an average molecular weight, for example, in a range of
300 to 5,000 Dalton. In this case the structure of the spacing group is
constructed preferably in a linear manner.
[0044] This means that the modifier is constructed from
at least one or more anchor groups, which are reactive to the particle surface,
as well as a polydialkyl siloxane ( = component of the above defined group R4).
The anchor groups with the connecting structures may be attached to the ends of
the polydialkyl siloxane as well as exist as a side group on the polydialkyl
siloxane.
[0045] The structure of the modifier, used according to
the invention, can be rendered schematically as follows by way of an example.
In the illustrated example three different polaric substituents and/or
modifying groups (G) were selected for the group R4 (= polydialkyl
siloxane) in the drawing. (With respect to the meaning of the substituents
reference is made to the above description as well as the patent claims.)
[see
figure]
Polydialkyl
siloxane
[0046] The index a describes the number of anchor groups;
and the indices b, c, d ... describe the number of preferably polaric substituents
and/or modifying groups (G) in the side group of the polydialkyl siloxane R1,
where
a ³ 1
b + c + d + ... ³
1.
[0047] As described above, a surface modification of the
particles can also be carried out, according to claim 11 and/or claim 12, with
silanes, which are generally bonded in the same way to the particle surface by
means of at least one chemical bond, in particular a covalent bond, and exhibit
advantageously one or more spacing members. For more details reference is made
to the patent claims.
[0048] The production of the inventive nanoparticles may
be carried out by simply mixing the modifier with a particulate, in particular
nanoparticulate, powder. At the same time it must be ensured that preferably a
chemical, in particular covalent bonding of the modifier to the surface of the
nanoparticles takes place. The conditions are governed by the reactivity of the
functional groups, which are to be reacted with one another, and may be easily
determined by the person skilled in this art. If a reaction does not take place
as early as at room temperature, then a chemical, in particular covalent
bonding of the modifier can be achieved, for example, by heating the mixture comprising
nanoparticulate powder and modifier at a temperature of approximately 80 deg. C
for a period of approximately one hour.
[0049] The person who is skilled in this art is familiar
with the production of the modifier, used according to the invention. This
production may be carried out, for example, in the following way.
Starting from commercially available open chained and
cyclical polydimethyl siloxanes and Si-H functional polydimethyl siloxanes, the
Si-H functional polydimethyl siloxanes can be produced by means of an
equilibrium reaction (as described, for example, in Noll, "Chemistry and
Technology of Silicones", Wiley/VCH Weinheim, 1984). In the subsequent
steps said Si-H functional polydimethyl siloxanes can be reacted to form the
modification reagent, used according to the invention. Within the scope of the
present invention, the number of Si-H groups in the Si-H functional
polydimethyl siloxane must amount to at least two. (At least one Si-H group is
needed for bonding the anchor group (R1x R23-xSiR3)y
and at least one Si-H group for bonding the polaric modification).
[0050] Unsaturated compounds, such as 1-octene, 1-decene,
1-dodecene, 1-hexadecene, and 1-octadecene, can be attached by known methods to
Si-H containing polysiloxanes by means of suitable catalysts, such as
hexachloroplatinic acid, Speyer catalyst, platinum divinyl tetramethyl
disiloxane complex or in the presence of platinum compounds, which are applied
on the carrier materials. The hydrosilylation conditions are universally known;
preferably the hydrosilylation temperature ranges between room temperature and
200 deg. C, preferably from 50 to 150 deg. C, depending on the catalyst that is
used.
[0051] Analogous to the attachment of alkenes, but as an
alternative, other compounds having unsaturated groups may also be added in the
sense of a hydrosilylation to the Si-H groups. For example, polyalkylene glycol
allyl alkyl ether (for example, polyglycol AM types, Clariant GmbH) or
trialkoxy vinyl silane (for example, Dynasylan VTMO or Dynasylan VTEO, Degussa
AG) may be added to the Si-H groups.
[0052] Furthermore, addition compounds of lactones, such
as e-caprolactone and/or d-valerolactone
at ethylenically unsaturated alcohols, such as allyl alcohol, hexenol, allyl
glycol or vinyl hydroxy butyl ether, may be added, for example, to the Si-H
groups. These compounds may be, for example, alkylated or acylated.
[0053] Furthermore, besides the possibility of the
addition of ethylenically saturated compounds to Si-H groups, there is the
possibility of coupling hydroxy functional compounds to the Si-H functional
polydimethyl siloxane by way of a condensation reaction. Owing to these known
methods polyalkylene glycol monoalkyl ether (for example, butyl polyethylene
glycol) can be condensed at the Si-H groups while simultaneously splitting off
the hydrogen gas. One example of a catalyst for this reaction is zinc acetyl
acetonate. Other substituents, such as ester group-containing groups in the
polydimethyl siloxane, may also be introduced in an analogous manner.
[0054] In order to modify the Si-H functional
polydimethyl siloxanes, hydrosilylation reactions and condensation reactions
may be carried out. Similarly it is possible to use a combined method in order
to produce the modifier.
[0055] In contrast to hydrosilylation (formation of a
Si-C bond), condensation reactions produce an Si-O coupling.
[0056] In this manner the group R4 may be
modified by the polaric groups (G), as listed, for example, under (i) to (iv)
of claim 1.
[0057] The inventive particles, in particular
nanoparticles, may be used, for example, directly in paints and plastics.
However, the inventive particles, in particular nanoparticles, are also
especially suitable for producing dispersions, for example, in water, solvents,
plasticizers, waxes, mineral oils and reactive thinners and other carrier
mediums, such as used conventionally in the paint and plastics industry.
[0058] The inventive dispersions are produced by
incorporating in a suitably modified manner into the desired dispersion and/or
carrier medium or dispersing agent with the use of conventional dispersing
aggregates, such as toothed colloid mills, dissolvers, ultrasound dispersers,
etc.
[0059] An inventive dispersion is obtained through the
addition of the modifier to a particle dispersion, in particular a nanoparticle
dispersion. This method must also ensure that a chemical, in particular
covalent bonding of the modifier to the particle surface, in particular
nanoparticle surface, takes place. The transfer of an inventive dispersion from
one dispersion medium to another is achieved, for example, by means of
distillation. Such methods can be easily optimized by using suitable
entrainers, which form a low boiling azeotrope with the dispersing medium to be
removed.
[0060] The particle content of the inventive dispersions,
measured as a residue on ignition, may be raised to values ranging up to more
than 40% without the possibility that a gel will form or that any noteworthy
sedimentation will occur.
[0061] In this case the inventive dispersions may contain
at least one additional substance, which originates from the area of
conventional paint additives, binders or cross-linking agents. Some examples
that can be mentioned here are wetting and dispersing additives and/or additives
for controlling the rheological properties, but also defoamers, light stability
agents and catalysts.
[0062] The inventive particles, in particular
nanoparticles, and the inventive dispersions have a very wide range of
application. The wide applicability in combination with the extremely good
efficiency of the inventive particles, in particular nanoparticles, and the
inventive dispersions outclass by far particles, in particular nanoparticles,
and dispersions of the state of the art.
[0063] The inventive particles, in particular
nanoparticles, and the dispersions can be applied by adding them to existing
systems, which are further processed, for example, into paints, adhesives,
plastics, etc. The addition of just small amounts of the inventive particles,
in particular nanoparticles, and/or the inventive dispersions results in an
extremely enhanced mechanical stability with simultaneously higher stability to
chemical influences of the coating and/or molded part, obtained in the final
end.
[0064] Surprisingly the processing properties of the
paints and plastics are affected only negligibly so that no new optimization of
the external parameters must take place in the event of these applications.
[0065] The inventive particles, in particular nanoparticles,
and their dispersions exhibit excellent properties for use in coating
materials, plastics, adhesives, sealants, etc.
[0066] Additional embodiments, modifications and
variations of the present invention can be easily identified by the person
skilled in the art in his reading of the specification and can be implemented
without abandoning the scope of the present invention.
[0067] The present invention is illustrated by means of
the following embodiments, which, however, do not restrict the present invention
in any way.
Embodiments:
[0068]
1.
Production of the Modifiers ("Modifiers 1 - 11")
|
|
|
|
1 |
2 |
3 |
|
4 |
5 |
6 |
|
|
Raw Material |
Manufacturer |
|
|
|
|
|
|
|
|
A |
Baysilone oil MH
15 |
GE Bayer |
24.71 |
24.71 |
24.7 |
1 |
25.50 |
26.93 |
22.82 |
|
B |
Dynasylan VTMO |
Degussa |
16.73 |
16.73 |
16.7 |
3 |
17.26 |
18.23 |
15.45 |
|
C |
Uniox MUS 15 |
NOF Europe |
24.71 |
|
|
|
22.32 |
|
|
|
C |
Unilube MB 40 S |
NOF Europe |
|
24.71 |
|
|
|
17.97 |
|
|
C |
Unilube MA 170 T |
NOF Europe |
|
|
24.7 |
1 |
|
|
30.46 |
|
D |
1-octene |
|
33.76 |
33.76 |
33.7 |
6 |
34.84 |
36.79 |
31.18 |
|
E |
Karstedt Kat 0.2% |
W.C. Heraeus |
0.08 |
0.08 |
0.0 |
8 |
0.08 |
0.08 |
0.08 |
|
|
|
|
7 |
8 |
9 |
10 |
11 |
|
|
Raw Material |
Manufacturer |
|
|
|
|
|
|
A |
MDH29D8 6M |
see comments |
40.21 |
40.21 |
40.20 |
44.52 |
33.26 |
|
B |
Dynasylan VTMO |
Degussa |
6.46 |
6.46 |
6.46 |
7.15 |
5.34 |
|
C |
Uniox MUS 15 |
NOF Europe |
40.21 |
|
|
|
|
|
C |
Unilube MB 40 S |
NOF Europe |
|
40.21 |
|
33.82 |
|
|
C |
Unilube MA 170T |
NOF Europe |
|
|
40.24 |
|
50.54 |
|
D |
1-octene |
|
13.03 |
13.03 |
13.03 |
14.43 |
10.78 |
|
E |
Karstedt Kat 0.2% |
W.C. Heraeus |
0.08 |
0.08 |
0.08 |
0.08 |
0.08 |
General
Production Protocol:
[0069] (A) is
placed into a 250 ml four necked flask with agitator, thermometer, reflux
cooler and protective gas outlet, heated under nitrogen to 80 deg. C, and
treated with (E). Then (B) is added drop by drop in a period of 40 minutes.
Thereafter the reaction mixture is stirred for 30 minutes at 120 deg. C, and
then (C) is added drop by drop over a period of 20 minutes. After completion of
the addition, the reaction mixture is stirred for another 30 minutes at 120
deg. C. Then (D) is added drop by drop over a period of 150 minutes and
thereafter stirred for 60 minutes.
Comments:
[0070] The silicone MDH29D86M (see chart) can be shown by
means of an equilibrium reaction, as described in Noll, "Chemistry and
Technology of Silicones", Wiley/VCH Weinheim, 1984.
[see
figure]
2. Production of the Nanoparticle Concentrates
("Nanoparticle Concentrates 1 - 11")
|
|
Product Name |
Manufacturer |
Amount / g |
|
A |
Köstrosol 2040AS |
CWK Bad Köstritz |
75.00 |
|
B |
1-methoxyl-2-propanol |
|
75.00 |
|
C |
Dynasylan PTMO |
Degussa |
1.64 |
|
D |
Methoxypropyl
acetate |
|
80.00 |
|
E |
Dynasylan OCTMO |
Degussa |
1.17 |
|
F |
Modifier (1 - 11) |
|
0.60 |
|
G |
Disperbyk 168 |
BYK Chemie |
65.00 |
General
Production Protocol:
[0071] (A) is
placed into a 250 ml four necked flask with agitator, thermometer, and reflux
cooler and mixed with B. Then heated to 70 deg. C, and treated with (C). After
a reaction period of 90 minutes, (D) is added. Thereafter a vacuum is applied;
and at a temperature of 70 deg. C, 100 g of a solvent mixture are separated
off. At this point (E) and (F) are added in succession and stirred for 120
minutes at 70 deg. C. Thereafter (G) is added. A nanoparticle content of 21.7%
is obtained by separating off 60 g of solvent mixture.
3.
Application Examples ("Application Examples 1 - 11")
[0072]
Two
Component Automobile Repair System
|
Component 1 |
Reference Sample |
Application
Example 1 - 11 |
|
Macrynal
SM515/70BAC |
46.7 |
46.7 |
|
Methoxypropyl
acetate |
8.3 |
8.3 |
|
Butyl glycol
acetate |
1.3 |
1.3 |
|
TinStab BL277 (1%
solution in butyl acetate) |
0.2 |
0.2 |
|
Butyl acetate |
10.1 |
10.1 |
|
Nanoparticle
concentrate 1-11 |
-- |
5.3 |
|
Component 2 |
Reference Sample |
Application
Example 1 - 11 |
|
Desmodur N 3390 |
26.5 |
26.5 |
|
Butyl acetate |
6.9 |
6.9 |
Macrynal SM 515/70BAC (hydroxy functional polyacrylate):
UCB
TinStab BL277 (dibutyl tin dilaurate): Acros Chemicals
Desmodur N 3390 (aliphatic polyisocyanate): Bayer AG
[0073] The constituents of the respective components were
mixed intensively. Directly before the coating process, the two components 1
and 2 were mixed. The coating system was applied by a spray application on PMMA
plates (200 mm x 400 mm). After a venting period of one hour at room
temperature, forced air drying was conducted at 60 deg. C over a period of 12
hours. The targeted layer thickness of the coating was approximately 45 mm.
[0074] The scratch resistance was tested with a
crockmeter device (CM-5 model, ATLAS). To this end the coated plates were
stressed in a reproducible manner with a polishing cloth from the company EM
(3M polishing paper, grade 9 mic) (application force: 9 N). The scratch
resistance was evaluated by measuring the gloss of the stressed spots in
comparison with the gloss of a non-stressed spot on the test plate. As the
result, the residual gloss was given in percent (%). The gloss was determined
with the micro TRI gloss device from the company BYK GARDNER. The viewing angle
was set at 85 deg.
[0075] The quality of the coating surface, in particular
the contour of the coating material, was evaluated by eye using a scale of 1 to
5. A value of 1 is equivalent to a very good contour of the coating; a value of
5 is equivalent to a poor coating contour, which is manifested in a surface
that resembles an orange peel.
|
|
Residual Gloss / % |
Contour |
|
Reference Example |
10 |
5 |
|
Application
example 1 |
81 |
4 |
|
Application
example 2 |
86 |
2 |
|
Application
example 3 |
84 |
4 |
|
Application
example 4 |
75 |
4 |
|
Application
example 5 |
83 |
2 |
|
Application
example 6 |
69 |
2 |
|
Application
example 7 |
80 |
4 |
|
Application
example 8 |
68 |
4 |
|
Application
example 9 |
85 |
2 |
|
Application
example 10 |
67 |
2 |
|
Application
example 11 |
53 |
2 |
4.
Production of the Modifier ("Modifier 12")
[0076] 100 g of
Si-H functional polysiloxane having the following average structure were placed
into a 250 ml four necked flask with heater, internal thermometer, agitator,
reflux cooler and protective gas outlet.
[see
figure]
[0077] This silicone can be shown in a simple way by
means of an equilibrium reaction, as described in Noll, "Chemistry and
Technology of Silicones", Wiley/VCH Weinheim, 1984.
[0078] The silicone was heated under nitrogen to 70 deg.
C. Then 10 ppm of hexachloroplatinic acid are added. Then 251 g of a
poly(oxythylene) glycol-a-methyl-o-ally ether (Uniox PKA - 5009, NOF Europe)
are added in such a manner that the reaction temperature does not exceed 80
deg. C. Thereafter, 73 g of vinyl trimethoxysilane (for example, Geniosil XL10,
Wacker Chemie GmbH), are added. In so doing, it must be observed that the
reaction temperature does not exceed 80 deg. C. Following the addition, the
reaction mixture is stirred for one hour at 80 deg. C. Then a vacuum is
applied; and approximately 2 g of unreacted vinyl trimethoxysilane and/or
slightly volatile constituents of polysiloxane are removed by distillation. The
product exhibits low viscosity and has a slightly amber-like coloration.
5. Production of the Nanoparticle Concentrate
("Nanoparticle Concentrate 12") and a corresponding Comparison
[0079] 40 g of nanoscaled aluminum oxide are placed into
a kitchen mixer and treated with 4 g of modification reagent from the preceding
production example ("modifier 12"). Then the mixture is homogenized
for 1 minute. The powder, which is coated with the modification reagent, is heated
for one hour at 80 deg. C. 40 g of the modified nanoparticles are stirred into
a solution comprising 56.8 g of methoxypropyl acetate and 3.2 g of wetting and
dispersing agents (BYK 9077, BYK Chemie GmbH) and then dispersed with
ultrasound. The dispersion that is obtained in this way exhibits low viscosity
and does not show any tendency to form a gel and/or sedimentation after 28 days
of storage.
6.
Application Example
[0080]
Ultraviolet
Clear Coating
|
Component |
Null Sample |
Reference |
Application
Example 12 |
|
Sartomer SR-368
(isocyanurate triacylate) |
27 g |
27 g |
27 g |
|
Sartomer SR-4941
(ethoxylated pentaerythritol tetraacylate) |
9 g |
9 g |
9 g |
|
Sartomer CD-5011
(trimethylolpropane triacylate) |
27 g |
27 g |
27 g |
|
Sartomer SR-2381
(1,6 hexanediol diacrylate) |
27 g |
27 g |
27 g |
|
Esacure KB11
|
5 g |
5 g |
5 g |
|
Benzophenone |
5 g |
5 g |
5 g |
|
Nanoparticle
dispersion 12 |
0 g |
0 g |
2.5 g |
|
Modifier 12 |
0 g |
0.1 |
0 g |
1: Sartomer Company, Inc.
2: LAMBERTI S.p.A. chemical specialties
[0081] The individual components of the clear coating are
mixed together intensively and stored in a dark place at room temperature for a
period of at least 12 hours.
[0082] The coatings were applied with a 25 mm spiral doctor blade on PVC plates and then vented for
15 minutes. The coatings were cured in a UV system. Altogether the coatings
were treated twice with an irradiation intensity of 120 W/cm at a belt speed of
5.0 m/min.
[0083] After a storage period of three days the coated
PVC plates were soiled with shoe polish of the tradename KIWI (KIWI brown).
After 30 and 60 minutes and/or after 24 hours, the shoe polish was removed by
hand with a dry cloth; and the tested spot was evaluated by eye.
|
Test Duration |
Null Sample |
Reference (only
silicone) |
Application
Example 12 |
|
30 minutes |
slightly soiled |
extremely soiled |
no soiling |
|
60 minutes |
extremely soiled.
Coating is attacked. |
extremely soiled |
no soiling |
|
24 hours |
very extreme
soiling. Coating is partially detached. |
very extreme
soiling. Coating is attacked. |
No soiling |
Patent
Claims
1. Surface modified particles, in particular inorganic
based particles having reactive groups, in particular hydroxyl groups, on their
surface, and/or particles comprising or consisting of metal and/or semimetal
oxides, hydroxides and/or oxide hydroxides, preferably nanoparticles, where the
particles exhibiting on their surface a polysiloxane based modifier, in
particular having been reacted on their surface with a polysiloxane based
modifier, preferably with the formation of chemical bonds, in particular
covalent bonds,
characterized in
that the modifier is a polysiloxane of the following
general empirical formula (R1x R23-x
SiR3)R4, where in the empirical formula
• x = 0 to 2 including the limits, in particular x = 0;
• y = 1 to 10 including the limits, in particular y = 2
to 5;
• R1 = monovalent organic group, preferably
having 1 to 18 carbon atoms, in particular 1 to 10 carbon atoms, preferably 1
to 3 carbon atoms;
• R2 = OH group or hydrolyzable group
containing or consisting of:
- a linear or branched or cyclic alkoxy group having 1 to
6 carbon atoms, in particular 1 to 2 carbon atoms,
- a halogen atom, in particular chlorine atom or
- a carboxylic acid group having 1 to 4 carbon atoms, in
particular 2 carbon atoms;
• R3 = oxygen or at least bivalent organic
group, containing or consisting of:
- a linear or branched, preferably linear alkylene group,
in particular having 1 to 8 carbon atoms,
- an alkylene ether,
- an alkylene thio ether,
- an alkylene polyether, preferably on the basis of
ethylene oxide, propylene oxide, butylene oxide or styrene oxide or mixtures of
oxides or on the basis of a static or block polyether,
- an arylene polyether,
- an alkylene polyester or
- an organic aliphatic or aromatic or arylaliphatic
group, in particular where the group contains not only ester and/or ether
groups, but also urethane and/or urea groups;
• R4 = monovalent or polyvalent group
containing or consisting of a polydialkyl siloxane having 4 to 200 Si units and
having C1 - C18 alkyl groups at the silicon atoms, where
the C1 - C18 alkyl groups are replaced and/or substituted
to some extent and respectively independently of each other by one or more of
the following modifying groups (G), preferably polaric modifying groups (G),
selected from the following modifying groups (G1) to (G4), which are listed
under (i) to (iv):
(i) (poly) ether groups-containing group (G1), in
particular on the basis of at least one alkylene oxide,
(ii) polyester groups-containing group (G2),
(iii) arylalkyl groups-containing group (G3).
(iv) perfluorated alkyl groups-containing group (G4).
2. Surface modified particles, as claimed in claim 1,
characterized in
• that the (poly) ether groups-containing group (G1), on
the basis of at least one alkylene oxide of the general formula
[see
figure]
where the group R1 is a hydrogen atom, a
phenyl group or an alkyl group, in particular an alkyl group having 1 to 4
carbon atoms, or is formed on the basis of a mixture of at least two of these
alkylene oxides; and/or
• that the (poly) ether groups-containing group (G1)
exhibits a molar mass in a range of 116 to 15,000 Dalton, preferably in a range
of 160 to 4,000 Dalton, particularly preferred in a range of 250 to 2,500
Dalton; and/or
• that the ratio between the mass of poly(di)alkyl
siloxane and that of the modifying group (G1) is in a range of 12 : 1 up to
0.07 to 1, preferably in a range of 2 : 1 up to 0.5 : 1.
3. Surface modified particles, as claimed in claim 1 or
2, characterized in
• that polyester groups-containing group (G2) is an
aliphatic and/or cycloaliphatic and/or aromatic polyester group or a group,
containing this group, and/or
• that the polyester groups-containing group (G2)
contains at least three groups
[see
figure] and/or [see figure];
and/or
• that the polyester groups-containing group (G2)
exhibits a molar mass in a range of 344 to 4,000 Dalton, preferably in a range
of 500 to 2,000 Dalton, particularly preferred in a range of 500 to 1,500
Dalton; and/or
• that the ratio between the mass of poly(di)alkyl
siloxane and that of the modifying group (G2) is in a range of 1 : 5 up to 1 :
0.05, preferably in a range of 1 : 2 up to 1 : 0.2.
4. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the arylalkyl groups-containing group (G3) is a
phenylpropyl group, in particular a 2-phenylpropyl group, or a group containing
this group.
5. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the perfluorated alkyl groups-containing group (G4)
is a perfluorated alkyl group having 3 to 8 carbon atoms or a group containing
this group; and/or that the perfluorated alkyl groups-containing group (G4) is
a tetrahydroperfluoroalkyl group, in particular a
1,1,2,2-tetrahydroperfluoroalkyl group, preferably having 3 to 8 carbon atoms,
or a group containing this group.
6. Surface modified particles, in particular inorganic
based particles having reactive groups, in particular hydroxyl groups, on their
surface, and/or particles comprising or consisting of metal and/or semimetal
oxides, hydroxides and/or oxide hydroxides, preferably nanoparticles, in
particular as claimed in any one of the preceding claims, where the particles
exhibiting on their surface a polysiloxane based modifier, in particular having
been reacted on their surface with a polysiloxane based modifier, preferably
with the formation of chemical bonds, in particular covalent bonds,
characterized in
that the modifier is a polysiloxane of the following
general empirical formula (R1x R23-x
SiR3)yR4, where in the empirical formula
• x = 0 to 2 including the limits, in particular x = 0;
• y = 1 to 10 including the limits, in particular y = 2
to 5;
• R1 = monovalent organic group, preferably
having 1 to 18 carbon atoms, in particular 1 to 10 carbon atoms, preferably 1
to 3 carbon atoms;
• R2 = OH group or hydrolyzable group
containing or consisting of:
- a linear or branched or cyclic alkoxy group having 1 to
6 carbon atoms, in particular 1 to 2 carbon atoms,
- a halogen atom, in particular chlorine atom or
- a carboxylic acid group having 1 to 4 carbon atoms, in
particular 2 carbon atoms;
• R3 = oxygen or at least bivalent organic
group, containing or consisting of:
- a linear or branched, preferably linear alkylene group,
in particular having 1 to 8 carbon atoms,
- an alkylene ether,
- an alkylene thio ether,
- an alkylene polyether, preferably on the basis of
ethylene oxide, propylene oxide, butylene oxide or styrene oxide or mixtures of
oxides or on the basis of a static or block polyether,
- an arylene polyether,
- an alkylene polyester or
- an organic aliphatic or aromatic or arylaliphatic
group, in particular where the group contains not only ester and/or ether
groups, but also urethane and/or urea groups;
• R4 = monovalent or polyvalent group
containing or consisting of a polydialkyl siloxane having 4 to 200 Si units and
having C1 - C18 alkyl groups at the silicon atoms, where
the C1 - C18 alkyl groups are replaced and/or substituted
to some extent and respectively independently of each other by one or more of
the following modifying groups (G), preferably polaric modifying groups (G),
selected from the following modifying groups (G1) to (G4), which are listed
under (i) to (iv):
(i) (poly) ether groups-containing group (G1), in
particular on the basis of at least one alkylene oxide, particularly preferred
on the basis of at least one alkylene oxide of the general formula
[see
figure]
where the group R1 is a hydrogen atom, a
phenyl group or an alkyl group, in particular an alkyl group having 1 to 4
carbon atoms, or is formed on the basis of a mixture of at least two of these
alkylene oxides;
in particular where the (poly) ether groups-containing
group (G1) exhibits a molar mass in a range of 116 to 15,000 Dalton, preferably
in a range of 160 to 4,000 Dalton, particularly preferred in a range of 250 to
2,500 Dalton; and/or
in particular, where the ratio between the mass of
poly(di)alkyl siloxane and that of the modifying group (G1) is in a range of 12
: 1 up to 0.07 to 1, preferably in a range of 2 : 1 up to 0.5 : 1.
(ii) polyester groups-containing group (G2), selected
from aliphatic and/or cycloaliphatic and/or aromatic polyester groups or
groups, containing these groups, preferably with at least three groups
[see
figure] and/or [see figure];
in particular where the polyester groups-containing group
(G2) exhibits a molar mass in a range of 344 to 4,000 Dalton, preferably in a
range of 500 to 2,000 Dalton, particularly preferred in a range of 500 to 1,500
Dalton; and/or in particular where the ratio between the mass of poly(di)alkyl
siloxane and that of the modifying group (G2) is in a range of 1 : 5 up to 1 :
0.05, preferably in a range of 1 : 2 up to 1 : 0.2;
(iii) arylalkyl groups-containing group (G3), preferably
phenylpropyl group, in particular a 2-phenylpropyl group, or a group containing
this group;
(iv) perfluorated alkyl groups-containing group (G4),
preferably perfluorated alkyl group having 3 to 8 carbon atoms; and/or
tetrahydroperfluoroalkyl group, in particular a
1,1,2,2-tetrahydroperfluoroalkyl group, preferably having 3 to 8 carbon atoms,
or a group containing this group.
7. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the modifier content is 0.01 to 50 % by wt., in
particular 0.05 to 30 % by wt., preferably 0.1 to 15 % by wt., based on the
total weight of the surface modified particles.
8. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the particles are inorganic based particles having
reactive groups on their surface, in particular having silane reactive and/or
siloxane reactive groups, preferably selected from the group of hydroxyl
groups, halogen atoms and halogen atoms-containing groups, particularly
preferred hydroxyl groups; and/or that the particles are inorganic based
particles having hydroxyl groups on their surface.
9. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the particles comprise at least an oxide, hydroxide
and/or oxide hydroxide of at least one metal or semimetal or mixtures or
combinations of such compounds or contain these compounds, in particular
comprise at least one oxide, hydroxide and/or oxide hydroxide of aluminum,
silicon, zinc and/or titanium, or these compounds.
10. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the particles exhibit particle sizes, in particular
determined by means of transmission electron microscopy, in a range of 0.1 to
1,000 nm, in particular 0.5 to 500 nm, preferably 1 to 350 nm, furthermore
preferably 2 to 200 nm, particularly preferred below 100 nm, very particularly
preferred below 50 nm.
11. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the particles are modified additionally with a
silane of the general empirical formula R6(4-x1) SiR5x,
where in the empirical formula
• x1 = 1 to 3 including the limits,
• R5 = monovalent linear or branched or cyclic
organic group having 1 to 18 carbon atoms, in particular 1 to 6 carbon atoms,
especially preferred 1 to 3 carbon atoms;
• R6 = hydroxyl group or hydrolyzable group
containing or consisting of:
- a linear or branched or cyclic alkoxy group having 1 to
6 carbon atoms, in particular 1 to 2 carbon atoms,
- a halogen atom, in particular chlorine atom, or
- a carboxylic acid group having 1 to 4 carbon atoms,
preferably 2 carbon atoms.
12. Surface modified particles, as claimed in any one of
the preceding claims, characterized in
that the particles are modified additionally with a
silane of the general empirical formula R7(4-x11) Si(R8-R9R10)x11,
where in the empirical formula
• x11 = 1 to 3 including the limits,
• R7 = hydroxyl group or hydrolyzable group
containing or consisting of:
- a linear or branched or cyclic alkoxy group having 1 to
6 carbon atoms, in particular 1 to 2 carbon atoms,
- a halogen atom, in particular chlorine atom, or
- a carboxylic acid group having 1 to 4 carbon atoms,
preferably 2 carbon atoms.
• R8 = oxygen or at least divalent organic
group containing or comprising:
- a linear or branched, preferably linear alkylene group,
in particular having 1 to 8 carbon atoms,
- an alkylene ether,
- an alkylene thio ether,
- an alkylene polyether, preferably on the basis of
ethylene oxide, propylene oxide, butylene oxide or styrene oxide or mixtures of
oxides or on the basis of a static or block polyether,
- an arylene polyether,
- an alkylene polyester or
- an organic aliphatic or aromatic or arylaliphatic
group, in particular where the group contains not only ester and/or ether
groups, but also urethane and/or urea groups;
• R9 = divalent organic group, in particular
having a molar mass in a range of 130 to 5,000 Dalton, containing or
comprising:
- a polyether group, preferably containing or comprising
ethylene oxide, propylene oxide, butylene oxide or styrene oxide or mixtures of
these oxides,
- an aliphatic and/or cycloaliphatic and/or aromatic
polyester group, preferably with at least three groups
[see
figure] and/or [see figure];
• R10 = alkyl group or acetoxy group or a
group -O-R11, where R11 is an alkyl group having 1 to 18
carbons atoms, or a group -O-CO-NH-R12, where R12 is an
alkyl group having 1 to 18 carbon atoms.
13. Method for producing the surface modified particles,
as claimed in any one of the claims 1 to 12, wherein the particles, in
particular inorganic based particles having reactive groups, in particular
hydroxyl groups, on their surface, and/or particles comprising or consisting of
metal and/or semimetal oxides, hydroxides and/or oxide hydroxides, preferably
nanoparticles, having been reacted with a polysiloxane based modifier,
preferably with the formation of chemical bonds, in particular covalent bonds,
characterized in
that a polysiloxane of the following general empirical
formula (R1 R23-x, SiR3)yR4
is used as the modifier, as defined in any one of the preceding claims.
14. Method, as claimed in claim 13, characterized in that
the modifier is used in quantities of 0.01 to 50 % by wt., in particular 0.05
to 30 % by wt., preferably 0.1 to 15 % by wt., based on the total weight of the
surface modified particles obtained.
15. Method, as claimed in claim 13 or 14, characterized
in
that the particles are modified additionally with a
silane of the general empirical formula R6(4-x1) SiR5x,
as defined in claim 11.
16. Method, as claimed in any one of the claims 13 to 15,
characterized in
that the particles are modified additionally with a
silane of the general empirical formula R7(4-x11) Si(R8-R9R10)x11,
as defined in claim 12.
17. Method, as claimed in any one of the claims 13 to 16,
characterized in
that inorganic based particles having reactive groups, in
particular hydroxyl groups, on their surface, are used as the particles; and/or
that such particles comprising or consisting of at least one oxide, hydroxide
and/or oxide hydroxide of at least one metal or semimetal or comprising and/or
having mixtures or combinations of such compounds, in particular particles
comprising and/or having at least one oxide, hydroxide and/or oxide hydroxide
of aluminum silicon, zinc and/or titanium, are used as the particles, and/or
that such particles comprising and/or having at least one inorganic salt, in
particular phosphate, sulfate, halogenide and/or carbonate, optionally in a
mixture with at least one metal and/or semimetal oxide, oxide hydroxide and/or
hydroxide, are used as the particles.
18. Application of surface modified particles, as claimed
in claims 1 to 12, as fillers.
19. Application of surface modified particles, as claimed
in claims 1 to 12, in coating materials and coating systems, particular paints,
inks and the like, in dispersions of all kinds, in plastics, in foams, in
cosmetics, in particular nail varnishes, in adhesives, in sealants, etc.
20. Dispersions, containing surface modified particles,
as claimed in claims 1 to 12, in a carrier or dispersion medium.
21. Coating materials and coating systems, in particular
paints, inks and the like, plastics, foams, cosmetics, in particular nail
varnishes, adhesives, and sealants, containing surface modified particles, as
claimed in claims 1 to 12.
No
Sheet of Drawings to follow.